Manufacturing Applications

Someone once called production and inventory control (P & IC) "organized foresight plus corrective hindsight." It begins with receipt of a sales order and ends with delivery to the customer. It requires knowledge of what should happen and what did happen. For many years, P & IC personnel have played a valuable role in completing manufacturing schedules and satisfying customers. So, in this lesson, you'll examine the primary duties of P & IC: master production scheduling, shop floor scheduling, production activity control, material requirements planning, and inventory management.

Of all the concepts that have been discussed so far, none is more important than capacity. After all, if you don't have sufficient capacity, you won't manufacture much! This lesson will start out with an overview of capacity and define a few terms, including design and effective capacity, and actual output. You'll explore how rough-cut capacity planning and capacity requirements planning (CRP) help measure available capacity. Then, you'll move on and examine a few capacity-use strategies as they relate to customer demand, technology, and other variables. You'll finish up by discussing three essential tools to help with capacity management: break-even analysis, decision trees, and decision theory.

This lesson is the start of a three-part discussion on how engineering and manufacturing work together. Manufacturing engineering brings a certain level of sophistication to a production environment. You'll take a tour through the manufacturing engineering function, starting with its history, its relationship with other departments, and its major functions. Then, you'll explore the essential activity of process planning and review the various elements. You'll also examine key manufacturing engineering focus areas including computer-aided process planning (CAPP), value analysis, design for manufacturability (DFM), concurrent engineering (CE), rapid prototyping, and expert systems.

Since you spent the entire last lesson discussing manufacturing engineering, it's only fair that you give equal time to the related field of industrial engineering (IE). IE joins people, machines, materials, and information to bring efficiency and effectiveness to a production operation. IE views human beings as a vital component of a system. You'll start out with a brief overview and history of industrial engineering. Next, the lesson will discuss work measurement while you explore ways to develop work standards. You'll determine how earned value performance measurement helps you control costs and performance. Then, you'll wrap things up by looking at flowcharts and examining their benefits.

In this lesson, you'll finish up the trilogy on engineering by tackling quality engineering. Quality engineers are responsible for assuring a high performing, quality system. To achieve this, they need a good understanding of quality costs, Six Sigma, and statistical process control (SPC), including its main components, which are run charts, control charts, and process capability. This lesson will discuss each of these topics.

Manufacturing companies must know the ins and outs of physical transportation (otherwise known as traffic or logistics). Since your company either directly or indirectly pays for transportation, you need a good command of the basics. You'll start out this lesson with an overview of the logistics system and briefly review each element. Then, you'll move on to discuss warehousing and examine many transportation concepts such as tracing, carrier modes and types, and the receiving process.

The topic for this last lesson is productivity. Quality and productivity form a potent one-two punch for manufacturers. When both are present to the right degree, your chances for success are high. Like quality, the journey for productivity improvement is never-ending. You'll begin with an overview of productivity, then look at the basic productivity calculation, learn about historical global productivity trends, and examine the experience curve. Next, you'll look at measurements of productivity and review how quality and human effort affect productivity. Finally, you'll explore the various productivity factors and discuss the elements of a productivity improvement system.